Air Cooled Screw Chiller

Qile’s industrial chillers offer reliable, custom process cooling solutions for various industries. These complete, packaged units are easy to install and maintain a precise temperature of ±1°F, preventing temperature spikes regardless of operational processes. The internal tank helps maintain this consistent temperature. Qile’s expertise in industrial process cooling spans over 10 years, ensuring effective and reliable chiller solutions.

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  • Air Cooled Screw Chiller

    Qile Air Cooled Screw Chiller

    An industrial chiller is a cooling system that removes heat from processes, equipment, or spaces in industrial settings. It circulates chilled water or coolant to absorb excess heat, using refrigeration components (compressor, evaporator, condenser, expansion valve) to reject the heat to the surrounding air or water. Industrial chillers are critical for maintaining optimal temperatures in various applications like manufacturing, plastics,rubber,food, beverage, semi-conductor testing, food processing, and so on.

types of chillers

An industrial chiller is a cooling system that removes heat from processes, equipment, or spaces in industrial settings. It circulates chilled water or coolant to absorb excess heat, using refrigeration components (compressor, evaporator, condenser, expansion valve) to reject the heat to the surrounding air or water. Industrial chillers are critical for maintaining optimal temperatures in various applications like manufacturing, plastics,rubber,food, beverage, semi-conductor testing, food processing, and so on.

1.

Industrial Water-Cooled Chillers

Ideal for large-scale cooling with higher energy efficiency.

2.

Industrial Air-Cooled Chillers

Compact and versatile chillers for environments without water access.

3.

Industrial Low-Temperature Chillers

Designed for specialized applications requiring ultra-low temperatures.

4.

Screw Chillers

High-capacity chillers with advanced screw compressors for heavy-duty use.

5.

Scroll Chillers

Compact and versatile chillers for environments without water access.

6.

Custom chiler

Tailored cooling systems with modular design, offering configurable components (compressors/condensers/materials)

Need A Tailored solution?

Our engineers will analyze your cooling requirements and provide a customized plan within 24 hours.

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Industrial Chiller Applications

From small workshops to large-scale production facilities, we partner with businesses like yours to ensure seamless operations. Our advanced cooling systems are trusted to maintain optimal equipment performance and process efficiency, keeping your operations on track and your productivity at its peak.

How industrial chillers work

Industrial chillers are essential for managing heat generated during various production processes. They efficiently remove excess heat, thereby enhancing equipment longevity and ensuring smooth operation. Unlike standard HVAC systems, industrial chillers are specifically designed for process cooling, utilizing a closed-loop system to circulate a cooling fluid.

;The cooling process in industrial chillers involves four primary components: the evaporator, compressor, condenser, and expansion valve. Each component plays a crucial role in maintaining optimal temperatures for industrial applications.

How industrial chillers work

1. Evaporator:

Use this. The process begins in the evaporator, where the process water absorbs heat from the equipment. As the water heats up, it causes the refrigerant within the evaporator to boil. This phase change converts the refrigerant from a low-pressure liquid to a low-pressure gas, effectively absorbing heat from the process water.

2. Compressor:

The low-pressure gas then moves to the compressor. Here, the gas is compressed, increasing its pressure and temperature. This step is critical because it prepares the refrigerant to release its absorbed heat in the next stage.

3. Condenser:

The low-pressure gas then moves to the compressor. Here, the gas is compressed, increasing its pressure and temperature. This step is critical because it prepares the refrigerant to release its absorbed heat in the next stage.

4. Expansion Valve:

The low-pressure gas then moves to the compressor. Here, the gas is compressed, increasing its pressure and temperature. This step is critical because it prepares the refrigerant to release its absorbed heat in the next stage.

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Benefits of Industrial Chillers

Industrial chillers are vital for effective heat management in manufacturing and production environments. By understanding the components and functions of these chillers, businesses can optimize their cooling systems, ensuring efficient operations and prolonged equipment lifespan. Proper maintenance and regular monitoring of these systems can further enhance their performance and reliability.

Enhanced Equipment Longevity

By maintaining optimal temperatures, industrial chillers help prevent overheating, which can lead to equipment failure and increased maintenance costs.

Improved Efficiency

Efficient heat removal allows processes to run smoothly and at higher efficiencies, reducing energy consumption.

Versatility

Industrial chillers can be tailored for various applications, including plastics manufacturing, food processing, and chemical production, making them suitable for diverse industries.

Advantages of Industrial Chillers

Industrial chillers play a crucial role in maintaining optimal operating temperatures for equipment and components during various industrial processes. Their benefits extend beyond mere cooling, impacting efficiency, reliability, and overall operational effectiveness. Here are some key advantages of utilizing industrial chillers for your equipment cooling needs:

Maintaining precise temperature control is essential in many industrial applications. Our industrial chillers utilize advanced technologies, such as variable frequency drives (VFDs) and recirculation tanks, to ensure temperature stability within a narrow range of +/- 1°F. This level of control is vital for processes that require specific thermal conditions to ensure product quality and consistency.

Our industrial chillers are designed with scalability in mind, making them suitable for various operational needs. Whether you are starting with a small setup or require a more extensive system to support 100+ pieces of equipment, our chillers can be easily expanded to accommodate future growth. This flexibility allows businesses to invest in a system that evolves alongside their operational demands.

To ensure uninterrupted processes, we provide various redundancy options for our chillers. Features such as multiple refrigeration circuits with lead-lag control and auto-changeover pumps help maintain cooling even during maintenance or unexpected failures. Additionally, our capacity control options, including digital scrolls, cylinder unloading, and hot gas bypass, ensure that the chiller adapts to fluctuating cooling demands, keeping operations running smoothly.

In industrial environments, machine tools often face harsh conditions that can lead to overheating and premature failure. Our specialized oil chillers are designed to maintain optimal oil temperatures, thereby enhancing the efficiency and reliability of machine tools. By preventing overheating, these chillers help reduce downtime and extend the lifespan of critical equipment.

Industrial chillers are engineered to operate efficiently, often incorporating energy-saving technologies that reduce overall energy consumption. This not only lowers operational costs but also supports sustainability initiatives by minimizing the environmental impact of industrial processes.

With robust construction and advanced monitoring systems, our industrial chillers are built for reliability. Regular maintenance and monitoring capabilities allow for early detection of potential issues, reducing the risk of unexpected failures and costly downtime.

Every industrial application is unique, and our chillers can be customized to meet specific cooling requirements. From tailored cooling capacities to specialized configurations, we work closely with clients to deliver solutions that fit their exact needs.

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